Steel deck sheet for slab

Steel decking sheets enhance construction efficiency, providing a strong base for slabs and ensuring durability and reliable performance in structures.

SteelDECK 52: Deck Steel Sheet for Fast Construction

The SteelDECK 52 Profile stands out as a premium choice in its category, boasting a maximum length of 1030 mm and a crest height of 52 mm. The zinc-coated steel used in its fabrication ensures unmatched durability, acting as an impenetrable formwork that resists wear and tear even under challenging conditions. Furthermore, the profile serves as a stable foundation for slab designs, allowing architects and engineers to execute their visions with precision and ease.

The trapezoidal design of SteelDECK 52 enables quick and efficient overlaps, minimizing construction time while maximizing structural integrity. This sheet is engineered to support not only the concrete load in its wet form but also the additional loads imposed during construction and storage phases. As a comprehensive and reliable solution, SteelDECK 52 facilitates the simultaneous casting of multiple layers, significantly reducing project timelines. Moreover, its availability in custom lengths ensures it caters to specific customer requirements, adding flexibility to construction planning.

SteelDECK 52 Applications: A Case Study on Tanzania Sugar

The SteelDECK 52 Profile demonstrates its unmatched versatility and effectiveness in demanding construction environments, such as the Tanzania Sugar project. This large-scale infrastructure endeavour required a robust, reliable, and efficient decking system that could accommodate the challenges of heavy loads and ensure long-term durability. SteelDECK 52 proved to be the ideal solution, offering numerous advantages that streamlined the construction process while maintaining stringent quality standards.

The use of SteelDECK 52 allowed contractors to address various challenges associated with large-scale projects. Its superior cover width of 1030 mm and crest height of 52 mm facilitated the rapid laying of decks, significantly reducing the overall project timeline. The zinc-coated steel provided exceptional corrosion resistance, which was particularly crucial in the humid climate of Tanzania, ensuring the longevity of the structure.

Moreover, the profile's ability to support wet concrete loads alongside additional construction and storage loads eliminated the need for temporary supports, saving both time and resources. This efficiency translated to cost savings, making SteelDECK 52 a highly economical choice for the project. The flexibility of custom lengths allowed the decking system to be tailored to specific design requirements, ensuring seamless integration into the project's architectural and structural framework.

Beyond functionality, SteelDECK 52 contributed to sustainability by reducing material wastage and enhancing the safety of the work environment. Its ease of installation minimized the need for specialized labour, further expediting the construction process. The Tanzania Sugar project stands as a testament to the transformative impact of SteelDECK 52 in delivering robust, efficient, and sustainable solutions for infrastructure development.

Key Features of SteelDECK 52
  • Highly Cost-effective with Enhanced Cover Width: The 1030 mm cover width of SteelDECK 52 is the largest in the industry, providing more coverage while optimizing costs.
  • Accelerates Construction Timelines: Its innovative design supports faster project completion without compromising quality.
  • Simplified Overlap Design: The simple trapezoidal shape allows for ease in overlapping, reducing time spent on installation.
  • Permanent Shuttering Solution: Unlike conventional shuttering methods, SteelDECK 52 acts as a long-term solution, offering unparalleled stability.
  • Superior Strength: The profile is significantly stronger than traditional shuttering materials, ensuring enhanced safety and durability.
  • Supports Multiple Floors Casting: Its robust design enables the simultaneous casting of multiple floors, streamlining large-scale projects.
  • Easy and Safe Installation: The profile is designed for quick and safe installation, reducing labour costs and improving workplace safety.
  • Enhanced Corrosion Resistance: The zinc coating provides excellent resistance to corrosion, ensuring a longer lifespan even in harsh environments.
  • Reliable Working Platform: The sheet provides a sturdy base for additional construction activities, enhancing overall project efficiency.

SteelDECK 52 in Action: Nissan Motors Chennai

The SteelDECK 52 Profile has proven itself in industrial projects of global significance, such as the Nissan Motors plant in Chennai, India. This project required a construction solution that could withstand the rigorous demands of a high-capacity industrial facility while maintaining structural integrity and ensuring rapid construction progress. SteelDECK 52 emerged as the optimal choice due to its advanced features and adaptability.

In the Nissan Motors project, the SteelDECK 52 Profile was integrated with composite beam construction, a modern approach that combines steel beams and concrete slabs for enhanced strength and durability. The composite interaction was achieved through the strategic use of shear connectors, specifically headed studs, which provided a robust longitudinal shear connection between the steel beams and the concrete slabs. This innovative technique ensured that the two materials acted as a single structural entity, enhancing load distribution and overall performance.

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