Build Up. Not Out.
Steel Decking &
Mezzanine Systems
High-performance insulated sandwich roof panels with PIR/PU/mineral wool core.
Superior thermal efficiency, fire-rated options. Factory-direct supply.
Our Steel Decking & Mezzanine Systems division helps industrial and commercial facilities maximise their existing footprint
through engineered elevated platforms, composite floor decking and modular mezzanine structures.
From single-level storage mezzanines in warehouses to multi-tier composite deck floors in commercial buildings, our systems are
structurally designed, ISO 9001:2015 certified and delivered with complete engineering support and installation documentation.
Trusted by 60+ Sugar & FMCG Plants
Stock 7.5m & 12.0m
Manufactured at Kurkumbh MIDC
Engineering Design Support
Exported to 7 Countries
Key Benefits of Steel Decking
&
Mezzanine Systems
Custom-Engineered
to Your Load
Every system is structurally designed to your exact floor loading (3.5–10+ kN/m²) and headroom requirements — no off-the-shelf guesswork.
CE Marked to EN 1993
& EN 1994
Structural steel components comply with Eurocode 3 (EN 1993) and composite steel-concrete design to EN 1994 — accepted by structural engineers globally.
Up to 300% More
Usable Space
A warehouse mezzanine floor system or multi-tier composite deck platform multiplies your usable floor area without any building extension — at a fraction of the cost.
Fast-Track Construction
Pre-fabricated structural elements and deck profiles acting as their own working platform allow a 500m² mezzanine to be installed in as little as 3–5 days on site.
Fire Safety Compliance
Full compliance with building regulations and fire safety requirements. Mineral wool infill, intumescent coatings and fire-rated barriers are all available within the system
Integrated Safety Systems
Staircases, handrails, pallet gates, 2-wave and 3-wave guardrails and fall-arrest systems are all available as part of a complete, code-compliant mezzanine package.
SteelDECK 52
Composite Floor Decking for Light-to-Medium Span Applications
SteelDECK 52 leads the market with the industry's largest cover width of 1030mm and a 52mm crest height, delivering the widest coverage per unit weight of any decking profile in its class. Its trapezoidal cross-section allows easy sheet overlapping at supports, and the zinc-coated steel base provides a dimensionally stable, unassailable formwork for concrete placement.
The profile suits concrete, masonry or steel frame construction across infrastructure, industrial and commercial sectors. Available in Total Coated Thickness (TCT) from 0.8mm to 1.2mm, with shear connectors (headed studs) available for composite beam applications.
| Specification | Detail |
|---|---|
| Crest Height | 52mm |
| Cover Width | 1030mm (industry-leading maximum) |
| Total Coated Thickness (TCT) | 0.8mm – 1.2mm |
| Profile Shape | Trapezoidal (allows easy overlapping) |
| Material | Zinc-coated (galvanised) steel |
| Function | Permanent formwork + composite reinforcement + working platform |
| Typical Applications | Mezzanines, light industrial floors, commercial slabs, infrastructure |
| Frame Compatibility | Concrete, masonry or steel frame construction |
| Composite Beam Use | Shear connectors (headed studs) available |
| Lengths | Custom cut to project requirement |
| Design Support | Load charts, span tables & engineering support providedn |
Key Features & Benefits
Widest Cover Width
1030mm coverage eliminates waste and speeds up installation across large slab areas.
Lightweight & Cost-Efficient
Reduces concrete volume and slab thickness — lowering foundation loads and material costs.
No Propping on Short Spans
Suitable for unpropped construction on standard span ranges — eliminating temporary works costs.
SteelDECK 76
General-Purpose Composite Decking for Mid-Span Industrial & Multi-Storey Construction
SteelDECK 76 is the most versatile profile in the range — offering the broadest selection of cover options per unit weight for general-purpose composite flooring applications. At 76mm crest height, it handles mid-range spans with excellent structural efficiency, eliminating the need for propped construction across the widest variety of industrial, commercial and multi-storey building applications.
Standardised SteelDECK 76 designs are available for rapid dispatch. Custom sections can also be designed to your specific span, load and finish requirements. The profile is widely used in multi-storey commercial buildings, warehouses, shopping malls, supermarkets, SEZs, silos, storage mezzanines, bridges, walkways and platforms.
| Specification | Detail |
|---|---|
| Crest Height | 76mm |
| Profile | Widest cover-per-weight range in its class |
| Function | Composite reinforcement (positive moment) + permanent formwork + working platform behaviour |
| Composite Slab Action | Steel deck and concrete interlock via trapezoidal flutes for full composite behaviour |
| Span Capability | Mid-range spans with standardised or custom design |
| Frame Compatibility | Steel frame, concrete frame or masonry |
| Supply | Standardised designs for quick supply + full customisation available |
| Applications | Multi-storey buildings, mezzanines, shopping malls, bridges, walkways, storage platforms |
| Benefits | Reduces concrete use, slab thickness, construction time and overall project cost |
| Engineering | Load charts, span tables & full technical documentation provided |
Why SteelDECK 76 is the Industry Standard?
Widest Application Range
Multi-storey residential, industrial, commercial and infrastructure — SteelDECK 76 covers the broadest range of composite flooring projects.s.
Dual-Function During Construction
Eliminates conventional shuttering and scaffolding — the deck supports wet concrete and provides a safe working platform simultaneously.
Fastest Project Completion
Standardised designs available for immediate dispatch — plus customisation when standard designs don't fit your project requirements.
SteelDECK 102
Heavy-Load Composite Decking for Long-Span & High-Capacity Floor Construction
SteelDECK 102 is purpose-engineered for the most demanding composite flooring and heavy-load construction applications. Its 102mm crest height — the deepest profile in the SteelDECK range — delivers the longest unpropped spans and highest structural load capacity available in composite decking
Originally developed as the natural choice for sacrificial (permanent) shuttering applications where traditional alternatives are inadequate, SteelDECK 102 has become the go-to profile for large-span industrial floors, heavy-load mezzanines, bridge decks, and plant platforms subject to concentrated equipment loads.
The deep crest allows significant joist savings by reducing the number of secondary beams required — lowering total structural steel tonnage and speeding up the erection programme. The profile performs stably on all standard slab concrete mixes and can be used as an immediate working platform after laying, before concrete is poured.
| Specification | Detail |
|---|---|
| Crest Height | 76mm |
| Profile | Widest cover-per-weight range in its class |
| Function | Composite reinforcement (positive moment) + permanent formwork + working platform behaviour |
| Composite Slab Action | Steel deck and concrete interlock via trapezoidal flutes for full composite behaviour |
| Span Capability | Mid-range spans with standardised or custom design |
| Frame Compatibility | Steel frame, concrete frame or masonry |
| Supply | Standardised designs for quick supply + full customisation available |
| Applications | Multi-storey buildings, mezzanines, shopping malls, bridges, walkways, storage platforms |
| Benefits | Reduces concrete use, slab thickness, construction time and overall project cost |
| Engineering | Load charts, span tables & full technical documentation provided |
Maximum Load Capacity
Designed for pallet racking, plant equipment and heavy industrial imposed loads that exceed the capacity of shallower profiles.
Longest Unpropped Spans
102mm crest eliminates intermediate props and reduces secondary joist count — saving structural steel tonnage and erection time.
Permanent Sacrificial Shuttering
No stripping required after concrete cures — the deck remains in place as permanent composite reinforcement. roject requirements.
Road Safety Guardrails — 2-Wave & 3-Wave Metal Barriers
Completing the structural safety product range, our hot-dip galvanised metal guardrail barriers provide certified road-safety and perimeter protection for industrial sites, highways, car parks and warehouse access routes. Available in 2-wave (W-beam) and 3-wave (Thrie-beam) profiles — both designed to absorb and redirect vehicle impact energy in a controlled and predictable manner.
Industrial Standard
2-Wave Metal Guardrail
The 2-Wave (W-Beam) guardrail is a longitudinal safety barrier designed for installation on road shoulders and median reserves.
A continuous horizontal 2-wave beam, oriented to traffic, is supported at regular vertical posts with a breakaway bolt connection — designed to break in a controlled manner at a defined applied force to absorb impact energy and reduce injury risk to vehicle occupants.
Hot-dip galvanised
3-Wave Metal Highway Guardrail
The 3-Wave (Thrie-Beam) guardrail is a heavy-duty highway safety barrier developed for high-speed road environments
The 3-wave beam is fixed to each post through an intermediate element that serves both as a spacer and an energy absorber — significantly increasing the barrier's capacity to manage vehicle impact loads compared to the standard 2-wave profile.
Understanding Steel Decking & Mezzanine Floor Systems
How Composite Metal Decking Works
Composite metal decking — the core of every steel decking mezzanine system — works by combining the tensile strength of the profiled steel deck with the compressive strength of the concrete slab poured on top.
Once concrete cures, the trapezoidal flutes in the SteelDECK profile create a mechanical interlock between steel and concrete, allowing the two materials to work together as a single composite element
This dramatically increases structural efficiency versus either material acting alone — enabling thinner slabs, lighter secondary beams and reduced foundation loads for the same imposed load capacity.
Mezzanine Floor Design & Load Calculations
Every warehouse mezzanine and industrial raised platform must be individually designed to the specific imposed loads, spans and headroom of the installation. Standard mezzanine floor systems are designed for imposed loads of 3.5–7.5 kN/m², covering storage, office and light industrial use.
Heavy-duty industrial platforms for pallet racking, automated storage systems or large plant and equipment can be designed for 10 kN/m² and above.
Our structural engineers calculate the primary and secondary steelwork, composite deck design and column sizing based on your layout drawing, load requirements and building survey.
Secondary Roof Structure Integration
In new-build industrial buildings, the mezzanine floor system is designed in coordination with the primary portal frame structure and the secondary roof purlin system.
The SteelDECK composite floor profiles interface directly with the primary steel frame columns and floor beams, while Z, C and Sigma rafter purlins manage the roof structure above. This integration — from floor deck to roof purlin — ensures the entire secondary steel structure is co-ordinated, structurally efficient and sourced from a single supply chain
Advantages of Z Purlins: Ability to span lengths. No site drilling or cutting required. Assured dimension & strength. Low transport cost due to decreased weight.
Gable End Specialist
L Purlin (Angle Section)
Traditional reinforced concrete floors require extensive temporary propping, conventional steel bar reinforcement and removal of formwork once concrete has cured — adding significant time, cost and site hazard to every floor pour.
Composite metal decking eliminates all three: the SteelDECK profile is self-supporting during construction on standard spans, acts as its own reinforcement and remains permanently in place as the finished floor soffit.
The result is construction time reductions of 25–40% versus conventional reinforced concrete, with measurable savings in concrete volume, reinforcement weight, temporary works and site labour
Where Steel Decking & Mezzanine Systems Are Specified
A complete secondary steel system extends beyond purlins. Gutter sections manage rainwater drainage, sag rods provide lateral alignment for purlins and girts, and foundation bolts anchor the entire structure securely to its concrete base.
Warehouse Mezzanines
Storage expansion platforms with pallet gates, staircases and safety railings — installed in operational warehouses with minimal disruption.
Industrial Raised Platforms
Plant and equipment access platforms, control rooms, process mezzanines and maintenance walkways in manufacturing facilities.
Multi-Storey Commercial Floors
SteelDECK 76 and 102 composite slabs for office buildings, shopping centres and mixed-use commercial developments.
Retail & Supermarkets
Mezzanine floor retail space within existing supermarkets, shopping malls and DIY/trade retail outlets
Healthcare & Education
SteelDECK 76 and 102 composite deck floors for hospitals, care facilities and educational buildings requiring composite slab construction.
Process Industries
Sugar factories, FMCG, petrochemical and food processing facilities — long-span rafter purlins with corrosion-resistant coatings.
Agri-Storage & Silos
SteelDECK profiles for grain silos, storage facilities and agricultural infrastructure where conventional concrete floors are cost-prohibitive.
Bridges & Walkways
SteelDECK 102 for bridge decks and pedestrian walkways requiring permanent formwork and composite structural action.
Why Leading Industries Trust Geometric Steels
18 Years of Innovation & Excellence
Feature
Product Range
Flashing Length
Manufacturing
Technical Support
Customization
Quality Certifications
Experience
Geographic Reach
Thermal Innovation
Sustainability
Geometric Steels
64 products – Complete solution
5 meters (industry-first)
In-house, ISO certified
Complete BOQ & site supervision
Made-to-order, 1–12m lengths
ISO, CE, IAF certified
17+ years, 52 sugar factories
India + exports to 7 countries
METAhybrid® R-4.2
100% recyclable materials
Industry Standard
Limited range
2.5 meters
Often outsourced
Limited support
Standard sizes only
Variable
Varies
Limited
Standard options
Variable
Frequently Asked Questions
In most jurisdictions, internal mezzanine floors within existing industrial or commercial buildings are classified as permitted development and do not require full planning permission. However, building regulations approval and certified structural calculations are required in all cases. We provide full structural design calculations, general arrangement drawings and technical documentation — giving your building control surveyor everything needed to issue building regulations approval. We advise checking with your local planning authority for any site-specific requirements before commencing design.
Standard mezzanine floors are typically designed for 3.5–7.5 kN/m² imposed load, covering storage, office and light industrial uses. Heavy-duty industrial platforms for pallet racking, automated storage and retrieval systems or large plant and equipment can be designed for 10 kN/m² and above. Our structural engineers will calculate the required load capacity, primary and secondary steelwork sizing, composite deck profile and column design for your specific application, layout and loading.
A typical 500m² single-level storage mezzanine can be installed in 3–5 working days once structural drawings are approved and all components are on site. The composite steel deck profile eliminates conventional scaffolding and temporary propping — significantly accelerating the installation programme. We provide a full project programme, including design, fabrication and installation milestone dates, at the quotation stage. Larger or multi-tier mezzanine systems are individually programmed based on scope.
The numbers refer to the crest height of the profiled steel deck in millimetres. SteelDECK 52 (52mm crest, 1030mm maximum cover width) is best suited to shorter spans and light-to-medium imposed loads — including mezzanine floors, light commercial slabs and infrastructure applications. SteelDECK 76 (76mm crest) is the most versatile general-purpose profile for mid-range spans in multi-storey buildings, warehouses and general industrial applications. SteelDECK 102 (102mm crest) achieves the longest unpropped spans and highest load capacity in the range — specified for heavy industrial floors, plant platforms, bridge decks and applications with pallet racking or concentrated equipment loads.
Yes — all SteelDECK profiles (52, 76 and 102) can be used as a safe working platform immediately after they are laid and fixed to the primary steel frame, before concrete is poured. This eliminates the need for conventional scaffolding and temporary work platforms beneath the slab — significantly reducing site cost, hazard and programme duration. The working platform capacity is confirmed in the load charts and design documentation provided with each project.